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Automatic triblock with low depression

AUTOMATIC TRIBLOCK WITH LOW DEPRESSION

TECHNICAL CHARACTERISTICS

Triblock type

Automatic triblock machine for rinsing/filling/capping for natural straight corks

Speed

6000 bph

Rinsing type

SIMPLE

Nr. of grips

24

Jam type

TWIST

Nr. of treatments

1

Nozzle type

Fixed

Filling type

LOW DEPRESSION

Nr. of filling valves

28

Filing valve type

Evo 2

Filling valve diam.

Standard 15 mm

Filling system

By gravity/low depression

Bottle lifting cylinder

Pneumatic with air recuperation

Product type

Still wine

Container type

Glass

Max. bottle dia.

120 mm

Machine’s step

141.3 mm

Capping type with natural/silicon cork  

SR

Nr. of heads

4

Cap type

Straight natural and/or silicon cork

Cap dimensions

Ø 23-28 h= 38-50 mm

Max. capping speed

6.000 bph

 

 

MAIN TECHNICAL AND CONSTRUCTIVE FEATURES

  1. Chassis of the machine in sturdy mechanical carpentry completely clad in stainless steel AISI 304 with wide lateral access doors.
  2. Safety guards in compliance with the CE norms with panels of plastic material and safety micro-switches
  3. Parts in touch with the liquid of stainless steel AISI 304
  4. Power transmission through gears
  5. Inlet and outlet star-wheels with safety devices
  6. Electrical system in compliance with the international safety norms with low voltage controls contained in a stainless steel box

RINSING SECTION WITH 24 GRIPS – ONE TREATMENT WITH WATER

  1. Mechanical movement through gears
  2. Adjustable production speed
  3. Safety device “no bottle – no rinse”
  4. Adjustment of the rinsing and dripping times
  5. rinsing liquid pressure regulator
  6. bottle overturning with  TWIST system
  7. Bottle inlet by means of a screw equipped with an automatic device stopping the machine in case of malfunction
  8. Water feeding stops in case of machine stop

RECYCLING UNIT (OPTION):

Recycling unit usually consist of tank (A) for rinsing liquid, arriving from discharge collector (in), pump (B) for liquid circulation inside the tank and two filtering units (C) of 1µm and 0,45 µm, to filter the liquid fed to the machine (out).

The pump, connected to the machine, turns off with every machine’s stop, avoiding pressure creation inside injection unit.

Recuperation tank of 50 liters with level probe and electrical valve (D) allowing automatic refill of rinsing liquid.

The unit is also equipped with 2 manometers (E), one before, another after filter, in order to read pressure fall and filters clogging level respectively.

The tank, pipes and pump and filters parts in contact with rinsing liquid are made of stainless steel AISI 316.

Such configured unit is able to guarantee an output up to 12.000 bph.

FILLER 24 -VALVE LOW DEPRESSION

  • Parts in touch with the liquid in stainless steel AISI 304 and AISI 316
  • Pneumatic lifting cylinders with air pressure lift and descent with cam.
  • Tank height adjustment device when carrying out the format change
  • Power transmission through gears
  • Bottle inlet by means of a screw
  • Inlet and outlet star-wheels with safety devices
  • Liquid feed pipe with pneumatic ball valve in stainless steel AISI 304 for the control of the liquid flow in the container
  • Control of the liquid in the tank by means of probes or level relays
  • Outlet of the feeding pump controlled from the control board
  • Valves easy to remove for cleaning and maintenance
  • Tank with rounded bottom for the total discharge of the liquid
  • Ball valve for the total discharge of the liquid contained in the tank
  • Electrical system in compliance with the international safety norms with low voltage controls contained in a stainless steel box

4-HEAD ROTARY CORKING TURRET FOR NATURAL STRAIGHT CORKS

  • Closing head in stainless steel with bronze sliders
  • Hardened and grounded jaws of steel N 690, easy to demount for cleaning and maintenance
  • Simple adjustment of jaws closing on eccentric axis
  • High-capacity bunker with cork selecting disc
  • Cork pushing rod on self-lubricating bushings and chrome-plated steel shafts, no backlash even due to wear
  • Pneumatic bottle lifting piston
  • Manual lifting for format change
  • Bottle inlet controlled by selection star wheels
  • Device for nitrogen injection
  • Cork push bar mounted on guides with a circulation system of grounded balls for a perfect centering with no clearance due to wear
  • Safety micro switch on the central star wheel